NANOTECHNOLOGY

Electrospun Nanofiber Systems

Using advanced electrospinning techniques, we create nanofibers with precisely controlled diameter, morphology, and surface chemistry. The 1,500 square foot laboratory facility houses multiple electrospinning units capable of producing aligned, random, and core-shell fiber architectures.

Electrospun Nanofiber Systems
Client/Partner:

NASA & Medical Device Companies

Category:

Advanced Materials

Duration:

6 Years

Funding:

$1.8 Million

Status:

Multiple Applications

Project Overview:

Our electrospinning research has produced breakthrough nanofiber technologies with applications ranging from spacecraft air filtration to controlled drug delivery systems. These ultra-fine fibers, 1000 times thinner than human hair, offer unprecedented surface area and functionality.

Electrospun Nanofiber Systems Gallery
Electrospun Nanofiber Systems Gallery

What We Achieved:

Our comprehensive approach to this project encompassed multiple phases of development, testing, and implementation:

  • Developed multi-jet electrospinning systems for increased production
  • Created antimicrobial nanofibers for medical applications
  • Designed HEPA-exceeding filters for spacecraft life support
  • Produced drug-loaded fibers with controlled release profiles
  • Achieved fiber diameters ranging from 50-500 nanometers
  • Functionalized surfaces for specific molecular capture
  • Scaled production to kilogram quantities for industrial trials
  • Reduced energy consumption by 70% through process optimization
  • Established GMP protocols for medical-grade fiber production

Project Impact & Results:

Technologies developed have been incorporated into NASA's next-generation space suits and life support systems. Medical applications include FDA-cleared wound dressings with 99.9% bacterial reduction and drug delivery patches with 30-day controlled release. Over 20 patents have been filed, with licensing agreements generating significant revenue.

100%

Success Rate

50+

Researchers Involved

25+

Publications

Multiple

Awards Won

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